Validation of Production Processes

Are you about to introduce a new manufacturing process or looking to optimize an existing one? Our customized Manufacturing Process Validation module helps you reduce costs and ensure the quality of your electronic products.

The picture shows a consultation, both the customer and the engineer looking at a circuit board and discussing cleaning processes for electronic assemblies. | © @The Sour Cherry Fotografie - Michaela Curtis

DetailsAt a Glance



Date

Arrange your preferred date with us.


 

Location

Choose your preferred location: ZESTRON Baar-Ebenhausen, Your Company or Online


 

Fee

4.900 € plus VAT

Included Services:

  • Analysis and preparation of the documents you provide, tailored to your specific challenge.

  • Access to presentation materials in advance.

  • Evaluation session customized to your requirements.

  • One-hour follow-up meeting to review implementation in daily operations (approx. 3 weeks after training).

assistance moduleWhat to Expect

To reduce costs, more and more electronics manufacturers are focusing on validating manufacturing processes rather than inspecting individual products. Our module is based on the IPC-9202 concept and takes a holistic view of the interaction between solder paste, bare boards, assembled components, and soldering profiles. In addition to a thorough explanation of the steps required for transparent and reproducible process execution, we discuss typical failure patterns and process indicators.

Our module combines theoretical fundamentals with tailored practical sessions that directly address your specific challenges.

Background Knowledge

  • Key Standards: Deepen your understanding of IPC-9202 regarding material and process characterization/qualification.
  • Climate Resistance Measurements: Gain insights into techniques and methods for precise climate resistance measurements and interpreting curve progressions.
  • Ionic Fingerprint: Learn about procedures for determining and assessing the ionic fingerprint of a production line.

Applied Practice

  • Failure Patterns and Process Indicators: Acquire knowledge of common defects and process indicators in electronics manufacturing through selected practical examples.
  • Application to Your Use Case: Together, we develop tailored solutions to identify, design, and implement the optimal manufacturing process for your specific needs.
  • Scheduling Flexibility: Arrange a training session at a time that suits you best.
  • Confidential Setting: Secure and discreet handling of your data, with an NDA available upon request.
  • Best Practices: Gain insights into effective procedures and proven methods for validating manufacturing processes.
  • Personalized Consultation: Receive tailored guidance on your manufacturing processes and optimization opportunities, with a special focus on validation topics.
  • Individual Case Analysis: Targeted focus on your specific applications and the development of customized solutions.
  • Regulatory Updates: Stay informed about the latest standard revisions and understand the reasoning behind them.
  • Immediate Implementation: Integrate the acquired knowledge directly into your daily work.

Our specialized assistance module is designed not only to provide you with a fundamental understanding of the chosen topic but also to explain all relevant standards and present possible approaches through best-practice examples.

We conduct a detailed analysis of your specific challenges to develop tailored solutions together with you. Our expert team supports you with professional guidance and extensive industry experience.

This assistance module includes:

  • Analysis and preparation of the documents you provide, tailored to your specific challenges.
  • Access to presentation materials in advance.
  • Evaluation session customized to your requirements.
  • One-hour follow-up meeting to review implementation in daily operations (approx. 3 weeks after training).