extending your capabilitiesQualification Support & Surface Cleanliness Testing Using ZESTRON Reliability Solutions
Ensure your electronic assemblies meet strict industry standards with ZESTRON’s qualification support services, including IPC, J‑STD, MIL compliance testing, and detailed analytical assessments for long‑term reliability. All located at out Manassas, VA Technical Center.
partners in your success
Reliability for you
ZESTRON’s Application Engineering team performs in-depth cleanliness assessments consisting of ionic contamination testing, ion chromatography, visual inspection, SIR testing, FTIR analysis, climatic reliability, and failure analysis.
when reliability mattersZESTRON offers a wide range of analytical tests for high-end industries
Analytical Services & Support
Your benefits...
- RAPID SERVICE TURNAROUND TIMES
- COMPREHENSIVE TROUBLESHOOTING
- DETAILED TECHNICAL REPORT
- PROCESS RECOMMENDATIONS
Contract Cleaning Services
Our world-class engineers can utilize our State-of-the-Art cleaning equipment to meet your short term PCB cleaning requirements such as cleanliness assessment or to meet a qualification requirement.
- Capacity for small or medium volume applications
- Qualify a new cleaning process on the latest inline and batch cleaning machines
- One-time request or ongoing cleaning contracts
Step Inside our Technical Center
Implementation. Optimization. Qualification.
A True Partner in Your Success
Whether implementing a new cleaning process, optimizing an existing one, or adhering to new regulations - ZESTRON is your partner to ensure the long-term reliability of PCBs used in critical applications.
Reliable & Accurate Bath Analyzer Kits
Simple, easy-to-use manual method that provide reliable and accurate concentration measurement for both fresh and contaminated cleaning baths.
Flux & Resin Test Kits
Looking to determine carboxylic-based flux activators or resin-based residues on electronic assemblies through a color reaction?
FAQs for Qualification Support
Qualification Support ensures that PCBs, assemblies, and processes meet industry standards for cleanliness, reliability, and performance. ZESTRON provides comprehensive testing, analysis, and documentation to validate manufacturing processes and guarantee compliance with IPC, J‑STD, and MIL standards.
Our services include ionic contamination testing, surface insulation resistance (SIR) measurements, FTIR and IR spectroscopy, visual inspections, and residue analysis to verify that assemblies meet strict reliability requirements.
Qualification testing identifies potential failure risks early in the production process. By detecting contaminants, flux residues, or process issues, manufacturers can improve assembly reliability, extend product life, and reduce costly field failures.
Yes. ZESTRON offers tailored qualification support to meet your unique production, reliability, or regulatory requirements. This includes process recommendations, analytical testing, and detailed reports for internal or external audits.
By verifying cleanliness and process integrity, ZESTRON’s services prevent defects caused by residues, corrosion, or electrochemical migration, leading to higher yield, reduced rework, and more consistent product quality.
Absolutely. ZESTRON’s experts help validate new cleaning processes, materials, or assembly methods to ensure compliance, optimize process parameters, and maintain consistent reliability across production lines.
